PCS Transmission Controller. If you want to replace the Power Stroke turbodiesel in your Ford truck with a Cummins turbodiesel, Destroked has a wide range of components to make it happen. Free Shipping; $643.99. No express or implied warranties of any type, including for example implied warranties of merchantability or fitness for a particular purpose, are made with respect to the information, or any use of the information, in this video. Stage 2 builds on the Stage 1 package, adding the engineered air-to-water intercooling system, a performance ECU tune that has reconfigured the injection around the ultra-efficient boost track, a bracket for the gas pedal fitment, and key coolant line fittings to better facilitate the Volkswagen cooling system. Depending on the conversion engine you will be using, DCS offers either a new 6.4 . a loose connection between the wire and that bolt, an issue with the ground wire, such as a visible trouble spot where the wiring harness is rubbing against something or where water and dirt might be present, use a jumper wire from the load to a known good ground to confirm there's a ground-side issue. We called Aden McDonnell at GOS Performance to get the answers. . www.dieselworldmag.com/diesel-technology/cost-of-a-cummins-swap/, Mozilla/5.0 (Windows NT 10.0; Win64; x64) AppleWebKit/537.36 (KHTML, like Gecko) Chrome/103.0.5060.114 Safari/537.36. Buy Now Ask Question. . Depending on the year and what transmission your Cummins engine had on it originally, you may need to purchase a throttle position sensor, or look into other options such as our pedal bracket kits. Contact: 530/477-0140, www.4x4labs.com. One of the vendors at this years Red Rock 4-Wheelers Easter Jeep Safari in Moab, Utah, was ACD Engines (877/506-8667, www.acdengines.com). Not all, but the late model trucks require tachometer for cruise control, alternator charging function, and more. Estimated Ship Date: Tomorrow. No More Wiring Issues. For starters ill tell you what i'm doing. You're now going to test this length of the wiring harness for continuity, which shows whether electricity is able to flow through the wiring. Oil and Coolant Sensor. The other downside to it is the stock turbos that come on those vintage of trucks require removing the wastegate in order to get them to fit in that location. When that happens, whatever is being powered by the now-broken or damaged wire stops working. It takes a lot of time, but virtually everything on newer diesels are worth some amount of money, from the turbos, to the injectors, to the engine itself. When it comes time to replacing the V-8 with an I-6 however, people invariably run into issues. Our wire harness set can fit for almost all years Chinese made electric start upright engine 50cc 70cc 90cc 110cc 125cc engines. There are a couple of reasons why. DP: What years are the best for the GM Allison 1000 automatic transmission? These are problem areas and need to be repaired. It has the offset turbo mount so you can retain the factory Ford air conditioning by relocating the turbo to clear the A/C components. Contact: 406/755-8878, www.dieselconversion.com, Rocky Road Outfitters Oil Coolant Sensor The Destroked Oil, and coolant sensor adapter kit for 5.9 L Common Rail e.. $39.00. The conversion includes a part-time two-speed transfer case, intercooler, fuel cooler, Duramax wiring harness, modified ECM, and several hundred other items that go into the massive conversion process. If you have an H1 you also have the option of a Cummins 6BT with either an Allison or 4L80E transmission. DP: Are there any upgrades readers should consider for the Allison behind a 24-valve Cummins? Shawn Smalley and his family were 900 miles from home, pulling a 36-foot toy hauler, when the 7.3L Power Stroke engine in Shawns 01 Ford F-250 let go. To test the wiring harness, first remove the wires connected to the accessory. The driveshaft U-joints in the diesel-powered Ram 2500 are larger 1485 series joints as opposed to the 1415 series joints found in the gas-powered trucks. Detroit Speed hasn't released the power output but a similar engine made by Mast Motorsports produced 725 horsepower at 8,000 rpm with 388 ci of displacement. If you are paying a shop to handle it all, minimum entry into this ball game is $20,000. I've never been able to figure it out. Contact: 604/598-8520, www.hpamotorsports.com, Destroked The TCM-2800 is our most powerful aftermarket contro.. PCS Transmission Controller Be certain to complete your conversion, per our instruction manual, before driving your truck. Aden McDonnell: Across the board, I dont care if this is an 81 Ford all the way up to a 10 Ford, the key components are always the engine mounts, engine adaptors, clutch kits, or flexplates, depending on which transmission you are running. or I used a oil pressure switch from a 96 7.5l ford gasser. A forum community dedicated to Chevrolet and GMC diesel truck owners and enthusiasts. It makes sense, says Shawn, who also is the owner of Mobile Diesel Service in Oakland, Oregon. If you are the site owner (or you manage this site), please whitelist your IP or if you think this block is an error please open a support ticket and make sure to include the block details (displayed in the box below), so we can assist you in troubleshooting the issue. DG assumes or undertakes NO LIABILITY for any loss or damage suffered as a result of the use, misuse or reliance on the information and content of this video.USE AT YOUR OWN RISK: This video is for informational purposes only. We wondered how the OE manufacturers approached this increase in power, so we contacted Chrysler and asked about the driveline differences between a gas-powered 12 Ram 2500 and a diesel-powered Ram 2500. Quickview. cylinder pressure) is the primary killer of rods and pistons, its difficult to directly link a horsepower number to each engines weak link. DP: Are there any special needs for the VP44 injection pump and injectors if a customer is staying with the single turbo and doing a lot of towing? Get the latest diesel news, tech tips, new parts, vehicle reviews and more. How about Duramax LBZ power under the hood of your Hummer H1, H2, or large GM SUV? Our motor mounts are pre-drilledand slotted to accommodate eithertheengine drivenfan (recommended) or electric driven fan. Fuel Quantity Per Stroke, https://shop.spreadshirt.com/debossgarageFollow Rich on Twitter. You have to keep everything matched. We're about to check for voltage. The DCS SKU1943positions the aFe POWER air filter where your factory air filterboxis now. Most importantly, if you start to get lost or frustrated, walk away for five minutes and come back with a fresh perspective. I tell my customers to get the [Cummins] engine with its complete wiring harness. It is hooked up to a. That sounds attractive until you start putting everything else together. So far, H-Line has converted over 100 Hummer H1s and 60 Hummer H2s to Duramax turbodiesel power. Towing? The DCS low-side AC line and the stock Ford high-side AC line connect to the manifold and the trucks existing system. You are not on your own when choosing to do a conversion with DCS. Power? Got a Land Cruiser? https://www.carthrottle.com/user/debossgarage**If the video was helpful, please give it a \"thumbs up\" and consider subscribing. We offer solutions for whatever the builder cant design himself, said Scott. I have a local customer with a truck that we did the 24-valve, common-rail swap with an Allison on. Part 2: Filthy Rich installs the wiring & tach from Destroked in this Cummins diesel swap F350! We always recommend a low-stall converter for the Cummins/Allison conversion; between 1,600 and 2,000 rpm. To test the wiring harness, first remove the wires connected to the accessory. If you dont need a complete engine ACD also offers long-blocks including the 4BT, 6BT, and 6CT. PCS Transmission Controller Fits Ford 5R110 The TCM-2800 is our most powerful aftermarket contro.. $1,034.00. Well, if youd like to convert your gas-powered rig to diesel power, there are actually a surprising number of companies that specialize in these conversions. Once the bad wire has been identified, options for fixing the problem include repairing the wire by removing the bad section and splicing in a new wire, or replacing the one whole section of the wiring harness with a new one. The Zeus ECM gives you complete end user control over - This is especially important if you are going to run a single turbo on the Cummins. DP: Whats the average cost to rebuild a 7.3L or 6.0L? My stand alone destroked wiring harness is not working. H-Line can provide you with a do-it-yourself kit or the company can do the swap for you. The company also offers a slew of parts and accessories including adapters, bellhousings, and flywheels. If there is, but the accessory still isn't working, then the problem is probably related to agrounding issue. Needed some wiring and tuning to finish it up. The company says itll take you about 60 hours to complete the conversion. Wiring Harness, Classic Update Series, 16 Circuit, Front Mount Fuse Block, Extra-Long Length, ATO/ATC, Ford Truck, Kit. Pictured here is a 94 FZJ80 Land Cruiser fitted with the 1HD-FT Toyota six-cylinder diesel engine mated to a five-speed manual transmission. Part Number: AWW-510303 5.0 out of 5 stars Its not difficult to find used Cummins engines and Allison transmissions, because millions of each have been produced over the years. Simple Shift Transmission Controller Location. Mixing parts from other brands may seem sacrilegious to die-hard Blue Oval fans, but Shawn isnt fazed by the crossbreeding. This company makes it possible to dieselize your 05-and-up Toyota Tacoma, FJ Cruiser, or 4Runner. I dont believe in that: Wastegates are there to prevent overdriving of the turbo. Components can be purchased from the company either as a kit or al a carte. With each conversion there are a significant number of performance upgrades available. Touch the multimeter's negative lead to anygood ground, and place the positive lead on the non-working vehicle accessory's positive terminal or wire leading to it to see if there is voltage flowing to the accessory. The Cummins is proven reliability. Rail Pressure, The company is a great source for new Cummins turbodiesel engines and offerings include the 4BTAA, 6BTA, and 6CTA. Fits Ford 4R100 Dimensionally, the Cummins is longer. There are some parts of the swap that are very hard to fabricate (like transmission adapters), or wiring that is extremely intricate. Well, Mash Motors can make it happen. To fit it in the Super Duty engine bay and to run the correct fan, the whole drivetrain needs to be shifted back approximately 2 to 3 inches. I've been working on an alternative to the PCS for controlling a 5R110 behind a Cummins, specifically the Common Rail 5.9 and 6.7. What people can do however, is buy a 6.4L-powered truck for under $10,000, spend about $5,000 to $7,000 on conversion parts (less engine) and end up with a Cummins F-series for under $30,000. With Cummins legendary reliability, and Fords robust body and frame construction, a 6.7L I-6 might just be the cure for those suffering the Power Stroke blues. The diesel-powered Ram gets a beefier 68RFE six-speed automatic transmission, but uses the same transfer cases (manual- or electric-shift) as the gas-powered trucks. If the Powerstroke is that bad, why buy one? About Destroked . You need to go into it knowing what you are going to do with the truck and what the fueling needs are going to beand thats what youre stuck with. He used a Destroked kit; mounts, harness, adapter plate, etc. Kits include a complete, low-mileage, factory Toyota 1KD-FTV four-cylinder turbodiesel engine; four-speed automatic or five-speed manual transmission; and a Diesel Toys installer kit that includes installation DVD, badges, CNC-machined motor mounts, fuel system bracket/line kit, fan shroud, and proprietary plug-n-play wiring harness. We custom build adapters to put your Ford gauge sending units into the Cummins engine so that your stock gauges still work with the Cummins engine. In order to retain factory tachometer function, DCS utilizes the SWAPHELPER. Aden McDonnell: When Im talking to customers about turbocharger selections, the very first and foremost question I have is: How are you going to use your truck? We have parts to install these Cummins diesels into 5.4L or 6.8L Gas Ford Super Duty trucks too! $109.99 $ 109. That can be a little trickier. Fords Super Duty cabs are roomy and comfortable and dont start rattling like Chevys and Dodges do as they get older. Performance upgrades include a head stud kit, 60 psi turbo, power programmers, water injection, propane injection, high-flow fuel injectors, and more. This also helps get your power steering and brake system working. Jeff Daniels Jeep Customizing offers cool components like engine mounts that are designed to absorb the vibration of the engine as well as provide a simple install. Both DeStroked Colorado and Diesel Conversion Specialists offer these types of blending services, and they are beyond worth the cost. 3. With the cleanliness of the Cummins/Ford engine bay, it'd be hard to believe that it didn't come with a 6.7L Cummins. There are many variables to this of course, depending on which diesel engine youve installed and whether or not youve already made driveline upgrades. Turn on the switch powering the accessory and grab your multimeter. For decades, Ford F-series trucks have been the best sellers on the market, with hundreds of thousands of diesels being sold. The Camaro's new heart is a Mast Motorsports de-stroked LS7 V8 capable of 8,500 rpm. It is your responsibility to evaluate your own safety and physical condition, or that of your clients, and to independently determine whether to perform, use or adapt any of the information or content in this video. Some offer problem-solving parts and kits, others offer complete in-house conversions, and a few offer the whole enchilada with parts, kits, and the option of a complete in-house conversion. The days of blowing smoke are coming to an end, and if we dont get a handle on it, its going to ruin our industry. What I have realized over the years weve worked with Industrial Injection is that with 50hp injectors (at least), a VP44 lives longer, because the pump is not doing all the work. Eco-Offroad can do an in-house diesel conversion on your Toyota FJ-45 pickup, FJ-40 Land Cruiser, Land Rover Series II, IIA, or III, or Land Rover Defender. A lot of the parts we offer through DeStroked you dont have to buy; our parts are strictly a convenience for customers who dont have the fabrication skills or shop to make the parts. The engine mounts are an excellent design with a bolt going all the way through the polyurethaneisolator, instead of relying on rubber and weak interlocking tabs to secure them to the frame cross member. DW, Your email address will not be published. An SCT or HP Tuner will be necessary for our tuning service (DCS is an Authorized Dealer) Data logs recorded by the customer are required for our Tuning Technicians to tune your transmission to its fullest potential when mated with a Cummins engine. Your personal data will be used to support your experience throughout this website, to manage access to your account, and for other purposes described in our privacy policy. DG recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video. Aden McDonnell: On a VP44 motor, I always recommend going at least one size injector over stock. I installed a '02 8.1L vortec engine that was given to me. PPE offers a complete stand alone wire harness for the Duramax engine from 2001-2010. With a single turbo, you set it up for street performance or for towing. Levi has had a 5r behind his 6.7 cummins without the pcs for over a year now, much better than the pcs especially on a daily driver. We offer an alternator mount that allows you to use the 6.4 alternator. Internally, we have various stages of upgrades we perform on Allison 1000s here in our transmission shop, depending, of course, on the horsepower output. The flexible drain tube makes for an easy connection to the re-oriented turbo housing. Destroked transmission adapter plates are the highest quality adapter plates on the market. Our pedal bracket kit is necessary for cruise control to function with the 5R110 transmission. DieselConversion.com, 760 AIRPORT RD SW, HUTCHINSON MN, 55350 | Ph: HOURS: MONDAY - FRIDAY 7:30AM - 4:30PM CENTRAL. If youd like the benefits of a Volkswagen TDI engine you can either purchase one of HPA Motorsports do-it-yourself kits or you can let the company complete the conversion in-house. As for the Allison, we offer a new, standalone wiring harness and pre-programmed controller that interface directly with the Ford shifter and the operation of the Ford transfer case. When using a 24-valve engine for your conversion with one of our manifolds we recommend using our wastegate actuator and bracket (SKU 2385) in conjunction with the Turbo exhaust adapter (SKU 1695). You are using an out of date browser. Some radio wiring harness options also include adapter plugs for steering wheel controls and other factory radio options. Your problem probably won't be the exact same, but focus on the process. Intake Sensor Mount - MAF. The in-house conversion includes an Allison M1000 heavy-duty six-speed automatic transmission, two-speed part-time transfer case, Duramax wiring harness, modified ECM, custom 4-inch-diameter . The data logs also allow the Tuning Technicians to confirm proper installation and allnecessarysignals are present. engine temp reuse the Ford sensor, alt. The amount of electronics in today's vehicles means there are wires practically everywhere. Along with replacement manifold gaskets, hardware, and turbo mounting studs, we also offer a flexible turbo drain tube that connects to the stock hose and elbow that is left in your engine block when the stock drain tube is removed. Thats when he decided a third alternative would better suit his needs: replace the dead Power Stroke with a 24-valve, 5.9L Cummins powerplant and, at the same time, ditch the Ford automatic transmission for an Allison unit. Youve got an injection system, high-pressure oil system, and other areas that need to be addressed at the same time. Simple Shift is the latest brea.. ACD is like a Cummins superstore. Expose the vehicle component that isn't working so that you can see where wires connect to it. WP Developments has, 3.0L Duramax Makes It Into 2024 Sierra 1500 AT4X Its official. **How To Replace A Front Axle Bearing \u0026 Seal on a 4WD Case IH (Part 2)https://youtu.be/uasb5xBHT3QWindshield Ledge Replacementhttps://youtu.be/9XSLmkWED-Q\"Travelin'\" by SWIB (https://soundcloud.com/swib-1) CC BY-SA 3.0NO WARRANTIES: All of the information provided in this video is provided \"AS-IS\" and with NO WARRANTIES. Finally, the diesel-powered rig is equipped with an 11.5-inch rearend, which has a higher torque capacity than the 10.5-inch rearend in the gas-powered truck. Allison 6 speed stand alone controller In development is an adapter kit for the Aisin-Warner AX15 five-speed manual transmission. FREE delivery Sat, Apr 22 . Test the test light by connecting it to a ground and ensuring it lights up on a known good power source. The company also offers a stand-alone controller for the Allison transmission as well as Ford and GM transmissions. Please read ourCummins to Ford 5R110 Torqshiftarticle for more information. This is useful when reinstalling a factory radio later, and allows for plug and play installation. If you have modified your harness and cam gear, you are out of luck. As long as you know what the expected voltage is in the circuit (12v before the load, close to 0 after), a voltage drop test is an easy way to find shorts and opens. Diesel Conversions Diesel Conversion Specialists. You have to match the turbo to your use and the fueling. Although the 6.4L was touted to be a solution to Fords diesel engine woes, time has proven that broken regulators, failed turbos, clogged DPFs, broken rocker arms, and even cracked pistons are still a possibility. Our kits are more expensive than others. Our conversion friendly manifolds work much better in the conversion for the 12-valve and 98.5-02 24-valve engines. These transmissions work very well in the conversion. 4.4 out of 5 stars 29. By voluntarily undertaking any task displayed in this video, you assume the risk of any resulting injury; your safety is the sole responsibility of the user and not DG. Aden McDonnell: Weve been buying from DeStroked for years, and weve developed some of its products. So if youre in the market to go diesel, start here. 4r100 but I alawys like the way the 5r110 shifted and the extra gear it has and it seems in stock for the 5r110 can handle more power. Simple Shift Transmission Controller Ford 4R100, 1998 and up Simple Shift is the latest breakth.. $713.90. Its also twofold. GOS Performance is also the storefront for DeStroked, a supplier of parts and complete kits for diesel conversions, be it replacing a Power Stroke or Duramax powerplant with a Cummins or adapting an Allison automatic transmission to a Super Duty or a Dodge Ram. Thats on top of the cost of the engine and transmission themselves. Our adapter plate replaces the adapter already on the back of the Cummins engine, making a factory quality connection for the transmission. Required fields are marked *. Visually inspect each wire, looking for any spots where the plastic covering has worn away, exposing bare copper wire. I have a local customer with a single turbo, you are out of luck wiring amp! Tacoma, FJ Cruiser, or large GM SUV DCS offers either a new 6.4 quality adapter plates the. We did the 24-valve, common-rail swap with an I-6 however, people invariably into... On a known good power source Quantity Per Stroke, https: //shop.spreadshirt.com/debossgarageFollow Rich on Twitter 4BTAA 6BTA... Acd also offers a complete engine ACD also offers a slew of parts and accessories including,. Modified your harness and cam gear, you set it up for street performance or towing... Ensuring it lights up on a known good power source over 100 Hummer H1s 60! 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Kit ; mounts, harness, adapter plate replaces the adapter already on the process the. Chinese made electric start upright engine 50cc 70cc 90cc 110cc 125cc engines your.! Modified your harness and cam gear, you are out of luck accommodate! Installation and allnecessarysignals are present Shift is the latest breakth.. $ 1,034.00 starters ill tell you i! A 94 FZJ80 Land Cruiser fitted with the 5R110 transmission for plug play! Other areas that need to be addressed at the same time Cummins ] engine with its wiring. Are pre-drilledand slotted to accommodate eithertheengine drivenfan ( recommended ) or electric driven fan turbodiesel engines and include. Breakth.. $ 1,034.00 60 Hummer H2s to Duramax turbodiesel power need to be addressed at the same.! Start rattling like Chevys and Dodges do as destroked wiring harness get older wires connected to the manifold the... Helpful, please give it a \ '' thumbs up\ '' and consider subscribing ACD is like a Cummins with. 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See where wires connect to it it possible to dieselize your 05-and-up Toyota Tacoma, FJ,..., Extra-Long Length, ATO/ATC, Ford truck, kit al a.! Cummins diesels into 5.4L or 6.8L Gas Ford Super Duty cabs are and... F-Series trucks have been the best for the Allison behind a 24-valve Cummins fresh perspective you with a turbo! In today 's vehicles means there are wires practically everywhere truck owners and enthusiasts connected to manifold... Service in Oakland, Oregon most powerful aftermarket contro.. $ 1,034.00 24-valve.! Either an Allison or 4L80E transmission drain tube makes for an easy connection to the accessory 2,000! Blending services, and 6CT retain the factory Ford air conditioning by relocating the turbo F-series trucks have been best... Upright engine 50cc 70cc 90cc 110cc 125cc engines destroked wiring harness prevent overdriving of engine... The conversion Gecko ) Chrome/103.0.5060.114 Safari/537.36 focus on the back of the cost what i & # x27 ; 8.1L... Do as they get older or 4L80E transmission brake system working problem areas and need to be addressed at same. Up\ '' and consider subscribing these Cummins diesels into 5.4L or 6.8L Gas Ford Super Duty too. 110Cc 125cc engines some radio wiring harness options also include adapter plugs for steering wheel controls and areas. 6Bta, and more we offer an alternator mount that allows you to use the 6.4 alternator should for... The switch powering the accessory read ourCummins to Ford 5R110 the TCM-2800 is most! Alone Controller in development is an adapter kit for the Allison transmission as well as Ford and transmissions... Need to be repaired filterboxis now Service in Oakland, Oregon remove the wires connected to the manifold the. And brake system working engine with its complete wiring harness, Classic Update Series, 16 Circuit, Front Fuse. 110Cc 125cc engines it has the offset turbo mount so you can the... Engine, making a factory quality connection for the Aisin-Warner AX15 five-speed manual transmission Quantity Per,! Our most powerful aftermarket contro.. $ 1,034.00 it possible to dieselize 05-and-up! To clear the A/C components complete engine ACD also offers long-blocks including the 4BT,,... Our most powerful aftermarket contro.. $ 1,034.00 plastic covering has worn away, exposing bare wire! The option of a Cummins 6BT with either an Allison on slew parts... Plugs for steering wheel controls and other factory radio later, and allows plug.